Power Tools

 

There's no doubt, power tools enable us to be more efficient and productive. Unfortunately, the power and efficiency also can pose serious risk of injury or death. Too often, tragedy occurs before steps are taken to search out and avoid or eliminate tool-related hazards. OSHA regulates power tools and their safe usage.

The following general precautions should be observed by users of all power tools:

·                  Never carry a tool by the cord or hose.

·                  Never yank the cord or the hose to disconnect from the receptacle.

·                  Keep cords and hoses away from heat, oil, and sharp edges.

·                  Disconnect tools when not in use, before servicing, and when changing accessories such as blades, bits, and cutters.

·                  Keep all observers at a safe distance from the work area.

·                  Secure work with clamps or a vise, freeing both hands to operate the tool.

·                  Avoid accidental starting. Don't put your finger on the switch while carrying a plugged-in tool.

·                  Follow instructions in the user's manual for lubricating and changing accessories.

·                  Keep good footing and maintain good balance. This is another reason to keep your work area free from excess debris.

·                  Wear appropriate clothes. Loose clothing or jewelry can get caught in moving parts.

·                  Damaged portable electric tools shall be removed and tagged "Do Not Use." Ask your supervisor for approved company procedures for tagging broken equipment.

·                  Use proper machine guards where required to protect from hazardous moving parts. Never remove a guard from a power tool.

·                  Make sure safety switches requiring momentary contact for "on-off" control are in working order and not over-ridden on the tools they should be on (such as drills, tappers, fastener drivers, horizontal, vertical and angle grinders with wheels larger than two inches in diameter, disc sanders, belt sanders, reciprocating saws, saber saws, and other similar equipment).

·                  Make sure other hand-held powered tools such as circular saws, chain saws, and percussion tools without positive accessory holding means, are equipped with a constant pressure switch that will shut off the power when the pressure is released.

·                  Be aware of the shock and burn hazards of electric tools, and protect yourself against them.

·                  Always wear the proper personal protective equipment for the work being performed.

Abrasive Wheels

Overview

Abrasive wheels are used to grind, cut, polish, and buff material or surfaces. There are dif­ferent types of wheels, depending upon their uses. But all involve hazards.

Abrasive wheels have the hazard of flying particles, or that the wheel itself, or parts of the wheel, will fly off during use.

How can I protect myself?

Safety guards must be used, and be located between the operator and the wheel during use. The top half of the wheel must be enclosed at all times.

PPE to be used with abrasive wheels might include:

·               eye and face protection: safety glasses, goggles, face shields.

·               ear plugs or other hearing protection.

·               steel-toed shoes or boots.

·               respirator, if required.

Always select the right type of abrasive wheel for the job. Match the speed rating of the wheel to the speed of the tool.

Ring test

Check abrasive wheels using the “ring test.” Tap the wheel gently with a nonmetallic tool. A good wheel will give off a metallic ring.

 

 

Forklift Preforming an Inspection

 

Overview

Proper maintenance is required to keep forklifts operating safely. A safety inspection must be performed before operating the forklift for the day, or at the beginning of a new shift.

Forklift inspection items

Inspect the forklift for damage, defects, and unusual conditions. Consider these items during your inspection:

•    The fork pins and stops must be in place.

•    Cowling and body parts must not be broken, loose, or missing.

•    Check the fuel level, crankcase oil level, radiator fluid level, hydraulic fluid level, and the battery electrolyte level. Check for any leaks. Look underneath the truck. Never use an open flame to help you see fluid levels.

•    Check all belts, hoses, and tires for excessive wear or damage.

•    Check the operation of the brakes, steering, lift and tilt controls, hour meter, lights, and horn.

•    Water mufflers are to be checked daily or often enough to keep them adequately filled.

Removal from service

A forklift should be removed from service and repaired by an authorized person whenever:

•      the forklift is in need of repair, is defective, or in any way unsafe.

•      the forklift emits hazardous sparks or flames from the exhaust system.

•      there are any leaks in the fuel system.

•      a part of the forklift is found to be in excess of its normal operating temperature, creating a hazardous condition.