Extension cords are one of the most misused pieces of electrical equipment. When exposed to “normal” construction use, extension cords can experience rapid deterioration. When you subject the cord to additional misuse, such as removing the ability to ground the cord, the cord can be a ticket to the emergency room or even the morgue.
3-prong connectors
One of the most common tricks to get extension cords to work faster is to remove the third prong from a 3-prong connector. Removing this third prong can result in electrocution because the path to ground is now lost.
Repairing extension cords with electrical tape
Another common mistake is to use electrical tape to repair extension cords. OSHA doesn’t recommend it for a couple reasons: If the tape is applied too thickly if could change the cord’s original flexibility and lead to internal damage: also, the depth of the abrasions and cuts cannot be monitored to see if they get worse (unless of course you remove the tape).
Hard or Extra Hard Service cords
OSHA often cites construction companies because they fail to use extension cords that are rated correctly. For instance, a two wire ribbon type cord is not designed for hard usage. OSHA requires that construction extension cords must be either Hard or Extra Hard Service cords. Hard Service or Extra Hard Service cords are marked with one of the following designations: S, ST, SO, STO, SJ, SJO, SJT, and SJTO.
Strain relief
Another common citation OSHA issues deals with the lack of strain relief on extension cords. The plug area of an extension cord is one of the weakest areas of the cord. When devices or fittings designed to relieve cord strain are not used, insulation tends to pull back and expose conductors.
What you can do to prevent accidents when using extension cords
• Visually inspect all electrical equipment prior to use. Any defects such as frayed cords, missing ground prongs, etc., should be corrected by taking the tool out-of-service.
• Frequently inspect electrical systems to insure the path to ground is continuous. Continually audit extension cords at your jobsite. Take any cords that are not Hard or Extra Hard out-of-service immediately.
• Use only cords that are equipped with strain relief.
• Remove cords from receptacles by pulling on the plug, not the cord.
This information is provided by: Assurance Agency
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