Like any piece of construction equipment, forklifts need to be inspected and maintained. Although a regular maintenance schedule should be set up for lift trucks, you should always run down a safety checklist at the start of your shift.
This inspection includes checking fluid levels, hydraulics, wheels and tires, brakes and any potential mechanical problems with the vehicle. Make this examination at least daily.
Brakes
Brakes are the single most common cause of lift truck accidents due to mechanical failure. To check the brakes:
· Push the brake pedal in. It should have free travel before meeting resistance.
· Then, depress the pedal again and hold it for ten seconds. The pedal must hold solid and not be spongy or drift under pressure.
Steering
Steering is a vital maintenance concern. With the engine running, check if the steering wheel turns correctly both ways to its stops. The wheel should not feel loose and the pump should not squeal before reaching the stops.
Sample checklist
The following checklist should be strictly adhered to before operating the vehicle:
· Check the fork pins and stops to make sure that they are in place.
· Check all cowling and body parts.
· Check the wheels and tires for excessive wear.
· Look for any broken or loose parts.
· Check the fuel level, crankcase oil level, and radiator water level.
· Check the engine air cleaner, the fan belt, the hydraulic fluid level, and the battery water level.
· Check the hour meter and record it. This is important for maintenance scheduling.
· With the engine running, check operation of the hour meter, headlights, taillights, and warning lights.
· Check the oil pressure gauge, the water temperature, ammeter, and sound the horn.
· Note if the clutch is working properly, check incapability, the hydraulic controls, and any other controls on the lift system.
Report anything not up to par to your supervisor at once.
This information is provided by Assurance Agency https:www.assuranceagency.com
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