Overview
Proper maintenance is required to keep forklifts operating safely. A safety inspection must be performed before operating the forklift for the day, or at the beginning of a new shift.
Forklift inspection items
Inspect the forklift for damage, defects, and unusual conditions. Consider these items during your inspection:
• The fork pins and stops must be in place.
• Cowling and body parts must not be broken, loose, or missing.
• Check the fuel level, crankcase oil level, radiator fluid level, hydraulic fluid level, and the battery electrolyte level. Check for any leaks. Look underneath the truck. Never use an open flame to help you see fluid levels.
• Check all belts, hoses, and tires for excessive wear or damage.
• Check the operation of the brakes, steering, lift and tilt controls, hour meter, lights, and horn.
• Water mufflers are to be checked daily or often enough to keep them adequately filled.
Removal from service
A forklift should be removed from service and repaired by an authorized person whenever:
• the forklift is in need of repair, is defective, or in any way unsafe.
• the forklift emits hazardous sparks or flames from the exhaust system.
• there are any leaks in the fuel system.
• a part of the forklift is found to be in excess of its normal operating temperature, creating a hazardous condition.
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